Full automation from the roll to the finished product

Full automation from the roll to the finished product

04 March 2022, Mumbai:

Automatex, a member of TMAS, the Swedish textile machinery association, has recently supplied a number of its latest Industry 4.0-enabled automatic fitted sheet systems to customers in Europe.

“Everybody is looking to automate right now, and not in the huge factories of the past, but with more compact and precisely targeted operations,” said Chuck de Sousa, the company’s head of business development.

“It’s happening in Europe and beginning to snowball for us in the USA too. Our system provides companies with highly streamlined, just-in-time, and sustainable production close to their customers.”

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The Automatex model FDC-77735-B90D-EC system enables the full production and folding of six fully-fitted sheets per minute – approaching 3,000 an average shift – overseen by a single operator and eliminating many of the repetitive cut and sew operations of the past.

Elastics insertion – usually a highly complex labor-intensive task – can be on all four sides of the sheet, two, or simply within the corners, depending on customer specifications.

Fabric is fed directly from the roll, with precise edge guiding and tension control, into a length-wise hemming and elastics insertion section with adjustable tension devices, before being measured and cross-cut in an accumulator.

It is then transferred to the cross hemming section, again with elastics insertion. A side drop forming unit pre-forms the sheet before it is transported by a multi-axis clamp conveyor system to the corner sewing section, consisting of left and right overlock sewing heads.

 

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